6.1 · The shared downstream

What the three pillars have in common.

The three pillars are not three independent value chains operating in parallel. They are three feedstock routes converging on a shared downstream architecture: a common SAF blending and certification capability; a common biogenic-CO2 aggregation point; a shared digestate, biochar, and nutrient-recycling layer; shared logistics, offtake, and policy infrastructure. The integrated chain produces synergies at every layer.

Cross-pillar shared infrastructure

6.2 · Unit operations

The complete chain, unit by unit.

UnitOperationPillarTRL
AAquatic cultivation (Azolla ponds, paddy integration, irrigation canal)I8–9
BTerrestrial plantation (falcata, bagras, bamboos, mixed DEC stands)II9
CCropland cultivation (sugarcane, sweet sorghum)III9
DHarvesting, dewatering, biomass aggregation, transportI, II, III9
EBiofertilizer fractionation; direct-to-paddy deliveryI9
FAnaerobic digestion (co-digestion of azolla, vinasse, residues)I, III8–9
GBiogas upgrading to CBM (water scrubbing or membrane)I9
HBiogenic CO2 capture and aggregationI, II, III9
IMethanol synthesis (steam reforming + Cu/ZnO/Al2O3 catalysis)I9
JMethanol-to-Jet (MTJ-SPK) — contingent on ASTM approvalI6–7
KGasification of biomass to syngas (cleaned, conditioned)II7–8
LFischer-Tropsch synthesis (FT-SPK; D7566 Annex A1)II7–8
MHydrothermal liquefaction (HTL biocrude)II6–7
NRefinery co-processing of biocrude (ASTM D1655 provisions)II7–8
OSugar mill (crystal sugar, food-grade)III9
PBagasse cogeneration (high-pressure boiler + condensing-extraction set)III9
QDistillery (hydrous + anhydrous ethanol)III9
RAlcohol-to-Jet (ATJ-SPK; D7566 Annex A5, approved)III8–9
SCommon SAF blending, certification, offtake handlingI, II, III9
TDigestate, biochar, filter-cake nutrient recycling to fieldsI, II, III9
6.3 · Cross-pillar recycle architecture

Three loops, each closing a different cycle.

Loop 1 · Nitrogen

Digestate & vinasse → fields

AD digestate (Pillar I) and vinasse-AD digestate (Pillar III) are returned as fertirrigation to azolla ponds, rice paddies, sugarcane fields, and falcata understorey, supplying N, P, K and organic matter without external mineral fertilizer in the loop.

Loop 2 · Carbon

Biogenic CO2 → synthesis

CO2 aggregated from upgrading, gasification, and fermentation feeds methanol synthesis (Pillar I downstream) or industrial CO2 markets. Carbon yield from the methane stream is materially higher with CO2 co-feed than without.

Loop 3 · Water & soil

Biochar & aqueous phase → soil / digester

HTL aqueous phase recycles to AD; HTL biochar returns to soils as a stable carbon storage medium and soil-conditioning agent. Mill filter cake returns to cane fields. Process water is treated and re-used.

6.4 · Modularity

The Programme can be built — and can earn — at multiple stop-points.

A deliberate design feature is that each pillar can begin operations independently, generate revenue at multiple stop-points along its conversion chain, and stand on its own commercial footing. This matters because it means early phases finance later ones, and because the Programme remains viable even if any single downstream technology takes longer than expected to mature.

Pillar I stop-points
3 levels
Biofertilizer (lowest-CAPEX, highest-TRL); + CBM (bankable today); + methanol-and-MTJ (highest-CAPEX, contingent on ASTM).
Pillar II stop-points
3 levels
Plantation timber + biomass sale; HTL biocrude → refinery co-processing; gasification + FT-SPK SAF.
Pillar III stop-points
3 levels
Sugar + bagasse cogen; + ethanol for E10 mandate; + ATJ-SPK SAF (approved today).